by Lisa Williams
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When setting up or optimising a warehouse, one of the most important decisions you’ll make is choosing the right pallet racking system. The right choice can improve storage capacity, streamline operations, and enhance safety—while the wrong system can lead to inefficiencies and long-term costs.
So, how do you determine the best pallet racking for your warehouse? Let’s break it down.
- Assess your storage requirements
Start by evaluating what you’re storing and how you need to access it. Key questions to ask include:
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What are the dimensions and weights of your pallets?
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How many SKUs do you handle?
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Do you need immediate access to every pallet (high selectivity)?
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How often do pallets rotate in and out?
Your answers will influence whether you need a high-density system, a high-selectivity system, or a balance of both.
2. Understand Your Inventory Flow: FIFO or LIFO
The way your products move through the warehouse impacts racking selection:
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FIFO (First In, First Out): Ideal for perishable goods or items with a shelf life. Systems like pallet flow racking and drive-through racking support this method.
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LIFO (Last In, First Out): Suitable for non-perishable goods. Systems like push-back racking or drive-in racking support this approach.
3. Evaluate Available Space and Ceiling Height
Your warehouse layout—including ceiling height, floor space, and column placement—affects what types of racking will work best.
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Selective racking is great for accessibility but uses more space.
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Drive-in or double-deep racking provides higher density but less accessibility.
Consider vertical space as well. Taller racking systems may require specific forklifts and compliance with local building and fire codes.
4. Match Racking Type to Your Operations
Here’s a quick overview of common pallet racking types and their benefits:
| Racking Type | Key Feature | Best For |
|---|---|---|
| Selective Racking | Direct access to every pallet | High SKU variety, fast picking |
| Drive-In Racking | High-density storage, LIFO | Bulk storage, low SKU variety |
| Push-Back Racking | Multiple pallets per lane, LIFO | Medium turnover, moderate SKUs |
| Pallet Flow Racking | Gravity-fed, FIFO | Perishables, high rotation |
| Cantilever Racking | Open front for long items | Pipes, timber, steel |
5. Factor in Equipment Compatibility
Your forklift type matters. Reach trucks, counterbalance forklifts, and pallet jacks each have different space and height requirements. Ensure your chosen racking system is compatible with your existing material handling equipment.
6. Think About Future Growth
Plan not only for today but for the next 3–5 years. Modular racking systems that can be easily expanded or reconfigured offer flexibility as your business grows
7. Don’t Forget Safety and Compliance
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Make sure the system meets Health & Safety Executive (HSE) standards in the UK.
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Racks must be anchored and have clearly labelled load capacities.
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Schedule regular inspections and use rack protection systems to prevent forklift damage.
8. Get Expert Advice
Choosing the right pallet racking isn’t always straightforward—but you don’t have to go it alone. At palletracking.com, our team has decades of experience designing and supplying racking systems for all kinds of warehouses. We’ll help you make the most of your space, your budget, and your operational goals.
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